Energy efficiency and system reliability are so important for industries that rely on steam systems and valves, from manufacturing to oil and gas production.
These components play a huge role in maintaining optimal operational conditions, reducing waste, and ensuring safety. But sometimes, manufacturers don’t have the proper tools to address their potential failures, or don’t even know that some exist.
Silent energy wasters
Steam traps are automatic valves that remove air and condensate from steam systems while keeping live steam intact. Their role is critical, yet they are often overlooked in maintenance programs. Statistics reveal that 30% of steam traps fail if not regularly inspected, leading to significant energy losses and potentially damaging equipment. The cost of wasted steam is substantial; repairing just one leaking thermodynamic steam trap can save up to €2,500 annually, while a stuck-open float trap can result in losses exceeding €7,000 per year at higher pressures.
The importance of steam trap monitoring
A malfunctioning steam trap can fail in two ways:
Failing open: Results in substantial energy loss as live steam is wasted, significantly increasing operating costs.
Failing closed: Causes condensate to accumulate, reducing system efficiency, leading to water hammer, and possibly damaging equipment.
Using the SDT340 for steam trap monitoring addresses these challenges. Associated with high-quality ultrasound sensors, the SDT340 detects the high-frequency sounds generated by steam trap operation. During operation, steam traps produce distinguishable ultrasound patterns that indicate their condition. The SDT340 captures these patterns, allowing technicians to determine whether a trap is functioning properly or has failed.
