Osprey Integrity, a leading UAV (Unmanned Aerial Vehicle) inspection company, achieved a sucessfull drone inspection at a large Canadian mining producer facility. This initiative showcased the potential for advanced drone technology to revolutionize asset integrity inspection. Using the Voliro T drone, equipped with an EMAT (Electromagnetic Acoustic Transducer) payload, Osprey Integrity conducted a thickness testing of an ore extraction surge bin hopper, all while the system remained fully operational. This breakthrough inspection strategy enabled precise measurements of the wear plates on the surge bin—a critical component of the oil sands processing system which resulted in substantial operational and cost-saving benefits.
Summary of Key Outcomes
– $1.2M CAD in savings: The collection of comprehensive EMAT data readings enabled targeted tile replacements, avoiding unnecessary labor and material costs.
– Reduced inspection time: 40-minute inspection vs. 2 weeks for traditional methods.
– No production downtime: The inspection was conducted while equipment was fully operational.
– Improved personnel safety: Reduced exposure to hazardous environments and minimized reliance on rescue teams.
– Manpower efficiency: From 10+ personnel for scaffolding to just 2 (1 pilot, 1 technician) for drone operation.
